Folding roll up doors are a versatile and popular choice for many homeowners because of their functionality and aesthetics. However, there may be times when you need to remove them for maintenance, replacement or refurbishment. In this blog, we will provide you with a comprehensive guide on how to disassemble a folding roller shutter, making sure the process is smooth and hassle-free.
Step 1: Prepare tools and materials
Before starting the demolition process, gather the necessary tools and materials to ensure efficiency. You’ll need a screwdriver (both flathead and Phillips), spudger, hammer, utility knife, and a ladder or stool. Also, consider wearing protective gloves and safety glasses to avoid any potential injury during disassembly.
Step 2: Secure the area
Secure the area around the folding roller shutter to ensure safety during disassembly. Keep your workspace clear of obstructions, and remove any decorative items or drapes near doors to prevent damaging them in the process.
Step 3: Locate the Hinge and Unscrew it
Begin the disassembly process by identifying the hinge points where the folding shutter joins the door frame. Use a screwdriver to carefully unscrew the screws securing the hinge to the frame. Depending on the type of screw you are using, you may need a different type of screwdriver, such as a Phillips or flathead screwdriver. Be sure to store the screws in a safe place as you will need them later for reinstallation.
Step 4: Remove the Door from the Tracks
Look for the screws or fasteners that hold the folding shutter door to the track. These screws are usually located on the top or bottom of the door. Once located, carefully remove it using an appropriate screwdriver. After removing the screws, gently lift the doors off the tracks, making sure they are properly supported to avoid any accidental damage.
Step 5: Remove the Top Hinge
With the door removed, it’s time to remove the hinge pins from the top hinges. Use a hammer and flat screwdriver or a pry bar to gently tap the hinge pin upwards. Repeat this process for each hinge until all pins have been removed.
Step 6: Remove Bottom Pins
Next, use a hammer and pry bar to gently tap the bottom pin upwards to remove it from the hinge. Be careful in this step as the door may become unstable once the pins are removed. Consider getting someone to assist you in securing the door.
Step 7: Remove the Hinges from the Frame
Once all the pins are removed, use a screwdriver to remove the screws that secure the hinges to the door frame. Carefully set the hinges and screws aside for later use.
Step 8: Clean and store the door
After successfully removing the doors, take the opportunity to clean them thoroughly. Wipe off any dirt or dust with a soft cloth and a mild detergent solution. After cleaning and drying, store the door in a safe dry location to prevent any damage until ready to reinstall.
Removing a folding roller door may seem like a daunting task, but by following this step-by-step guide, you can ensure a successful and painless removal process. Just remember to be careful and take your time to make sure you handle the door with care. Whether you’re planning to replace them or just give them a thorough cleaning, this guide will help you do the job efficiently.