how to remove roller shutter door

Roller shutters are a common feature in a variety of commercial and industrial establishments due to their security and durability. However, there may be times when you need to disassemble your roller shutter for maintenance, repair or replacement. In this blog, we will provide you with a detailed step-by-step guide on how to effectively and safely remove a roller shutter.

Step 1: Gather Necessary Tools and Equipment
Before starting the disassembly process, make sure you have all the necessary tools and equipment. This usually includes a ladder, socket set, screwdriver, mallet and protective gear like goggles and gloves. Making sure you have the necessary tools will make the removal process much smoother.

Step 2: Disconnect Power to the Door
For safety reasons, always disconnect the power to the roller shutter before proceeding with disassembly. Find the power source and turn it off. This will prevent any accidental operation of the door during disassembly.

Step 3: Remove the Curtain from the Rail
To remove the roller shutter curtain, first use a screwdriver or socket set to unlock the bottom section. Loosen the bolts on both sides and carefully remove the bottom bar. After detaching the bottom rod, you can slide the shade out of the rail. It is recommended that someone assist you with this step, especially if the door is heavy.

Step Four: Remove the Side Tracks and Axle
Next, you’ll need to remove the side rails that hold the roller door curtain in place. Use a socket set to unscrew the brackets that secure the track to the wall. Gently slide the track out, making sure not to damage the surrounding structure. After removing the track, unscrew the bolts at both ends to remove the shaft that holds the roller shutter curtain together.

Step 5: Remove the Roller Mechanism
The roller mechanism is responsible for the smooth operation of the rolling door. To remove it, first locate the end brackets that hold the roller mechanism in place. Unscrew these brackets and carefully lower the mechanism using a ladder or assistive tools if required. Always handle the scroll wheel mechanism with care as it can be bulky and have sharp edges.

Step 6: Disconnect any remaining accessories
Check for any other attachments on the roller door, such as bottom brushes or locking mechanisms. If so, follow the manufacturer’s instructions or use an all-purpose screwdriver technique to remove it.

By following these step-by-step instructions, you can successfully remove your shutter without damaging it or injuring yourself. Remember, safety is always a top priority, so take your time and use caution throughout the process. If you are unsure or have difficulty with any step, it is recommended to consult a professional for help. With the correct dismantling technique, you can efficiently carry out maintenance, repair or replacement work on your roller shutter.